FDA Medical Device Consulting — Frequently Asked Questions
These FAQs are provided by MDI Consultants, Inc., an FDA regulatory consulting firm with 45 years of experience serving medical device, pharmaceutical, and food industry companies worldwide.
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1. What does an FDA medical device consultant do?
An FDA medical device consultant guides companies through the U.S. regulatory process required to legally market a medical device. This includes determining the correct device classification, identifying the right premarket submission pathway (such as a 510(k), De Novo, or PMA), preparing and submitting regulatory filings to the FDA, and helping companies establish and maintain a Quality Management System (QMS) that meets FDA requirements under the Quality Management System Regulation (QMSR, 21 CFR Part 820).
Consultants also assist with FDA establishment registration, device listing, labeling review, adverse event reporting (MDR), and preparation for FDA inspections. For foreign manufacturers, a consultant may serve as or arrange a U.S. Agent — a regulatory requirement for all non-U.S. device manufacturers selling into the American market.
mdi Consultants has helped over 500 companies achieve FDA compliance and submitted more than 1,800 510(k) applications on behalf of clients.
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2. When do I need to file a 510(k) with the FDA?
A 510(k) premarket notification is required when you want to market a Class II medical device (and some Class I devices with special controls) in the United States, and your device has not received a previous FDA exemption. The 510(k) process demonstrates that your device is “substantially equivalent” to a legally marketed predicate device already on the U.S. market.
You will need a new 510(k) if you:
- Are introducing a new medical device to the U.S. market for the first time
- Are making a significant change or modification to an already-cleared device that could affect its safety or effectiveness
- Are a foreign manufacturer seeking FDA clearance to sell in the U.S.
The standard 510(k) FDA user fee for fiscal year 2026 is $26,067 (or $6,517 for qualifying small businesses). MDI Consultants offers a guaranteed 510(k) program — if the application is prepared and submitted following MDI’s process and recommendations, clearance is guaranteed.
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3. What is the difference between a 510(k), De Novo, and PMA?
These are three distinct FDA premarket submission pathways for medical devices, each suited to different risk levels:
510(k) (Premarket Notification):
Used for Class II devices (moderate risk). Requires demonstrating substantial equivalence to a predicate device. Most common pathway. FDA review typically takes 3–6 months.
De Novo Classification Request:
Used when a novel, low-to-moderate risk device has no predicate. If granted, it establishes a new device type and can itself become a predicate for future 510(k)s. The 2026 FDA fee is $173,782 ($43,446 for small businesses).
PMA (Premarket Approval):
Used for Class III devices (highest risk, such as implantable pacemakers or coronary stents). Requires clinical evidence of safety and effectiveness. Most rigorous and expensive pathway — the 2026 standard fee is $579,272 ($144,818 for small businesses).
Choosing the wrong pathway wastes significant time and money. An experienced FDA consultant will analyze your device and its intended use to recommend the correct submission type from the outset.
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4. Do foreign medical device manufacturers need a U.S. Agent?
Yes. The FDA requires all foreign establishments that manufacture medical devices, drugs, or biological products intended for the U.S. market to designate a U.S. Agent. This is a regulatory requirement under 21 CFR Part 807 and is not optional.
A U.S. Agent must:
- Reside or maintain a place of business in the United States
- Be available to the FDA during business hours
- Assist with communications between the FDA and the foreign manufacturer
- Help facilitate FDA inspections when required
The U.S. Agent is not a legal representative or importer of record, but they are the FDA’s primary point of contact for the foreign establishment. Failure to designate a U.S. Agent can result in import alerts, rejection of shipments, or device listing refusal.
mdi Consultants serves as U.S. Agent for numerous foreign medical device manufacturers and has extensive experience fulfilling this role across Asia, Europe, and Latin America.
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5. What is CE marking, and do I need it to sell medical devices in Europe?
CE marking reqierements is mandatory for medical devices sold in the European Union (EU) and several other European countries (including the UK, Norway, Switzerland, and Turkey). The “CE” mark indicates that the device conforms to applicable EU health, safety, and performance requirements.
Medical devices in Europe are regulated under:
- MDR (EU 2017/745): Medical Device Regulation, covering most medical devices
- IVDR (EU 2017/746): In Vitro Diagnostic Medical Device Regulation, covering diagnostic tests
The CE marking process involves a conformity assessment, technical documentation preparation, clinical evaluation, and — for Class IIa, IIb, and Class III devices — review by a Notified Body (an accredited third-party organization).
MDI Consultants has helped over 100 companies achieve CE marking and is experienced with both the MDR and IVDR pathways. FDA clearance and CE marking are separate processes with different requirements, and most companies entering global markets must pursue both.
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6. What is ISO 13485, and why does my medical device company need it?
ISO 13485 is the international standard for Quality Management Systems (QMS) specific to the medical device industry. It specifies requirements for organizations involved in the design, production, installation, and servicing of medical devices.
Certification to ISO 13485 is
- Required or strongly preferred by most international markets, including the EU (it supports CE marking compliance) and Canada (Health Canada requires it for Class II–IV devices)
- Aligned with FDA QMS requirements — the FDA’s Quality Management System Regulation (QMSR) is harmonized with ISO 13485:2016
- Expected by hospital systems, distributors, and purchasing departments as a prerequisite to doing business
ISO 13485 certification signals to regulators, customers, and partners that your company has consistent processes for producing safe, effective devices. MDI Consultants has a 100% first-time certification success rate for clients who follow their ISO preparation process.
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7. How long does FDA 510(k) clearance take?
The FDA’s official target review time for a standard 510(k) is 90 days from the date the submission is accepted as filed. However, real-world timelines are longer:
- Total time from submission to clearance: Typically 4–9 months for a well-prepared submission
- Interactive review phase: The FDA often issues Additional Information (AI) requests during review; responding quickly is critical to avoiding delays
- Pre-submission meetings: Scheduling a Q-submission (pre-Sub) meeting with the FDA before filing can identify issues early and significantly shorten total time
The most common causes of 510(k) delays are insufficient predicate device justification, incomplete clinical or performance testing data, and labeling deficiencies. An experienced consultant who has prepared hundreds of 510(k)s can anticipate FDA reviewer expectations and minimize the likelihood of AI requests.
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8. What happens during an FDA inspection of a medical device facility?
A FDA inspection of a medical device facility (formally called a Quality System Inspection Technique, or QSIT inspection) is an official audit of your manufacturing facility and quality management system. Inspectors evaluate whether your operations comply with 21 CFR Part 820 (the QMSR) and applicable device-specific regulations.
During an inspection, FDA investigators typically review:
- Design controls and design history files (DHF)
- Device Master Records (DMR) and Device History Records (DHR)
- CAPA (Corrective and Preventive Action) processes
- Complaint handling and MDR (Medical Device Reporting) procedures
- Production and process controls
- Supplier controls
If investigators identify deficiencies, they issue a Form 483 (Inspectional Observations) at the close of the inspection. A written Warning Letter may follow unresolved 483 issues. mdi Consultants provides on-site inspection support and 483 response services to help companies navigate inspections and remediate observations efficiently.
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9. What is MDSAP, and is it required?
MDSAP (Medical Device Single Audit Program) is a program that allows a single regulatory audit of a medical device manufacturer to satisfy the requirements of multiple participating regulatory authorities simultaneously. Current MDSAP participating countries include the United States (FDA), Canada (Health Canada), Brazil (ANVISA), Australia (TGA), and Japan (MHLW).
MDSAP is:
- Mandatory in Canada — Health Canada requires MDSAP certification for most Class II, III, and IV medical device license applications
- Accepted by the FDA as an alternative to routine FDA facility inspections
- Voluntarily adopted by many manufacturers to reduce the burden of multiple country-specific audits
An MDSAP audit is conducted by an Authorized Auditing Organization (AAO) and covers quality system requirements across all participating jurisdictions in a single visit. MDI Consultants has extensive MDSAP preparation and support experience.
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10. How much does FDA medical device consulting cost?
FDA consulting costs vary widely depending on the scope and complexity of the project. Common pricing models include:
- Hourly rates: Typically $200–$400/hour for experienced regulatory consultants
- Fixed-fee project pricing: Many consultants, including MDI, offer predetermined fixed fees for defined deliverables such as a 510(k) submission or ISO 13485 preparation
- Retainer arrangements: Ongoing compliance support billed monthly, common for companies with continuous regulatory needs
mdi Consultants operates on a fixed-price model — clients receive a defined project scope and a set total cost before work begins. If a project takes longer than planned, mdi absorbs the risk, not the client. MDI also offers a performance guarantee: clients who follow mdi’s process and recommendations are guaranteed 510(k) clearance or first-time ISO certification.
For a no-obligation consultation and fee estimate, contact mdi Consultants at info@mdiconsultants.com or 516-482-9001.
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*mdi Consultants, Inc. | Founded 1978 | mdiconsultants.com | info@mdiconsultants.com | 516-482-9001*
*Serving medical device, pharmaceutical, and food industry clients in the United States, Europe, Canada, Asia, and Latin America.*